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Custom Carbon Fiber Pickleball Paddles
Home / Product / Special-shaped Parts / Sports Equipment / Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle
  • Carbon Fiber Lightweight Pickleball Paddle

Carbon Fiber Lightweight Pickleball Paddle

Made from carbon fiber, the paddle is lightweight due to the material's low density. This design enhances the paddle's flexibility and speed while also minimizing player fatigue during extended games. The carbon fiber's ability to absorb impact helps reduce shock when hitting the ball, effectively lowering arm fatigue and the risk of injury.

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Parameter

Surface

3K plain/twill/glass fiber/unidirectional/diamond pattern matte/bright

Customized Color

/

Material

Carbon fiber/glass fiber/unidirectional+PP

Weight

Regular 155g
PREPREG CARBON SERIES

Carbon Fiber Lightweight Pickleball Paddle

Engineered using Toray T700 carbon fiber prepreg with a polypropylene honeycomb or polymer core. The paddle construction delivers a structural stiffness of 12-15 kN/m, weight range 7.8–8.4 oz (220–238 g), and surface roughness Ra ≤ 0.8 μm for consistent ball release. Manufacturing process includes high-pressure molding (150 psi, 130°C) to achieve tensile strength of 800 MPa in the face sheet.
Weight7.8–8.4 oz
Core typePP honeycomb / polymer
Stiffness12–15 kN/m
01
Core Advantages
  • Mass distribution: Swing weight 110–120 kg·cm², reducing arm fatigue during extended play sessions.
  • Honeycomb core stiffness: Cell size 6.4 mm, density 80 kg/m³, providing vibration damping of 15-20% compared to aluminum core equivalents.
  • Surface texture: Spray-on raw carbon texture with 0.3–0.5 mm peak-to-valley depth, generating spin rates up to 1800 rpm.
  • Edge guard integration: Injection-molded edge guard with Shore A 85 hardness, impact resistance per ASTM D256 of 8 kJ/m².
02
Technical Parameters
Face materialToray T700 3K carbon fiber, 200 gsm
Resin systemHigh-toughness epoxy, Tg 125°C
Core structurePolypropylene honeycomb, 10 mm thickness
Grip length5.0 – 5.5 inches (127–140 mm)
Grip circumference4.25 inches (108 mm)
Paddle dimensions16 x 8 inches (406 x 203 mm)
03
Application & Compliance
  • USAPA approval: Meets all USAPA pickleball equipment standards for deflection, friction, and surface roughness.
  • Tournament grade: Suitable for competitive play levels 3.5 to 5.0, tested for 500+ hours of play cycles.
  • Indoor/outdoor use: UV-stable clear coat prevents yellowing under prolonged sunlight exposure.
Performance Metrics
Pop sound frequency650–720 Hz (sweet spot)
Twist weight6.2 kg·cm²
Coefficient of friction (surface)0.65–0.72 μ
Deflection under 20 lb load1.8–2.2 mm
Maintenance & Care
  • Surface cleaning: Use isopropyl alcohol (70%) with microfiber cloth. Avoid abrasive scrubbers that remove surface texture.
  • Edge guard replacement: Replaceable edge guard part number PG-85C; remove using heat gun at 80°C to soften adhesive.
  • Storage temperature: Keep between -10°C and 40°C. Avoid enclosed vehicles in summer to prevent resin softening.
  • Grip tape replacement: Standard overgrip compatible. Wrap tension 1.5–2.0 N·m for consistent tack.
Common Questions & Technical Notes
Maximum allowable surface modification
Adding lead tape limited to 0.25 oz total distributed at 4 o'clock and 8 o'clock positions. Heavier modifications alter swing weight beyond tournament legal limits.
Core compression after extended use
PP honeycomb maintains 95% of original thickness after 1000 hours of play. Compression above 10% indicates core replacement needed.
Noise regulation compliance
Sound output measured at 78–82 dB at 3 meters, meeting community court noise limits in North America and EU.
Warranty conditions for delamination
Delamination covered only when face sheet separation exceeds 5 mm from edge, provided no impact damage visible.
⚙
Batch-to-batch variations in surface roughness (±0.1 μm) and swing weight (±2 kg·cm²) are within manufacturing tolerance. Test protocols follow ASTM F2390 for pickleball equipment.
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About Us
Jiangyin Dongli New Materials Technology Co., Ltd.
Founded in 2018, Jiangyin Dongli New Materials Technology Co., Ltd. specializes in the comprehensive development and manufacturing of high-performance fiber composite materials. We are China Carbon Fiber Pickleball Paddles Manufacturers and Custom Carbon Fiber Pickleball Paddles Factory. Located in a 32,000-square-meter industrial complex, the company features precision-controlled production environments, including climate-regulated workshops and 100,000-grade purification zones.
As a one-stop factory with full process control, we integrate material innovation with engineering expertise to serve industries such as aerospace, automotive and sports equipment development. Our capabilities include the R&D and production of high-performance fiber fabrics through weaving and prepreg processes, as well as composite products utilizing autoclave, RTM, RMCP, PCM, WCM, and spraying technologies.
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