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ODM Woven Carbon Fiber Cloth Manufacturers

Carbon fiber, as an advanced composite material, is based on resins such as polypropylene and interwoven with carbon fiber cloth, showing high strength, light weight, good rigidity and corrosion resistance. It has good electrical conductivity and is resistant to high temperature, wear and impact.

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Jiangyin Dongli New Materials Technology Co., Ltd.
Founded in 2018, Jiangyin Dongli New Materials Technology Co., Ltd. specializes in the comprehensive development and manufacturing of high-performance fiber composite materials. We are China ODM Woven Carbon Fiber Cloth Manufacturers and Custom ODM Woven Carbon Fiber Cloth Factory. Located in a 32,000-square-meter industrial complex, the company features precision-controlled production environments, including climate-regulated workshops and 100,000-grade purification zones.
As a one-stop factory with full process control, we integrate material innovation with engineering expertise to serve industries such as aerospace, automotive and sports equipment development. Our capabilities include the R&D and production of high-performance fiber fabrics through weaving and prepreg processes, as well as composite products utilizing autoclave, RTM, RMCP, PCM, WCM, and spraying technologies.
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Carbon Fiber Woven Cloth Industry knowledge

Manufacturing process of carbon fiber woven cloth: mechanical properties comparison of plain, twill and satin

1. Basic concept of carbon fiber woven cloth

Carbon fiber woven cloth (Carbon Fiber Woven Cloth) is a two-dimensional or three-dimensional structural material made of carbon fiber tow (Tow) through a specific weaving method. It has the characteristics of high strength, high modulus, and lightweight. It is widely used in aerospace, automobile, wind power, sports equipment and other fields.

2. Three main weaving methods and their structural characteristics

The main weaving methods of carbon fiber woven cloth include plain weave, twill weave, and satin weave. They have significant differences in fiber arrangement, interweaving methods and mechanical properties.

Weave Type Structural Characteristics Interlacing Frequency Surface Smoothness Formability
Plain Weave Warp and weft yarns alternate in a 1:1 over-under pattern High (many interlacing points) Low (visible texture) Moderate (prone to wrinkling)
Twill Weave Warp and weft yarns interlace in a 2:2 or 4:4 diagonal pattern Medium Moderate (diagonal pattern) Good (flexible)
Satin Weave Warp and weft yarns interlace in a 4:1 or 8:1 long-float pattern Low (few interlacing points) High (smooth surface) Best (conforms well to complex curves)

3. Comparison of mechanical properties

Different weaving methods directly affect the mechanical properties of carbon fiber composite materials. Key indicators include tensile strength, bending stiffness, interlaminar shear strength (ILSS) and impact resistance.

Property Plain Weave Twill Weave Satin Weave
Tensile Strength High (tight interlacing provides stability) Medium (balanced strength and flexibility) Low (fiber slippage risk in long floats)
Bending Stiffness Highest (compact structure) Medium Low (straighter fiber paths)
Interlaminar Shear Strength (ILSS) High (interlacing enhances bonding) Medium Low (potential delamination)
Impact Resistance Good (interlaced fibers distribute stress) Good Moderate (long floats may delaminate)
Drapeability Poor (tends to wrinkle) Good Best (conforms to complex shapes)

4. Comparison of applicable scenarios

Plain weave: suitable for structural parts that require high rigidity and stability, such as drone fuselages and racing chassis.
Twill: Balances strength and formability, commonly used in automotive exterior parts (such as carbon fiber hoods) and sports equipment (bicycle racks).
Satin: Suitable for complex shapes with high curvature, such as aircraft wings, high-end helmets, and ship parts.

5. Future development trends

Hybrid weaving technology: Combine different weaving methods to optimize local mechanical properties (such as plain weave + satin composite structure).
3D weaving technology: Improve Z-direction strength and reduce the risk of interlayer delamination.
Smart weaving: Combine sensor fibers to achieve structural health monitoring.